A brief description of the processes and turn around times available to manufacture your identification products
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Etching

 

Etching is a process by which a chemical is used to remove (etch) unmasked areas on metal sheet stock. Etched areas may be filled with colored paints. Also known as photo etching and chemical etching. Etched nameplates offer excellent abrasion resistance and are still legible without paint fill or after being painted over due to their recessed areas.

Process used to produce: Nameplates, Tags, Legend Plates, Overlays, and Signs
Material(s):  Stainless Steel, Aluminum, and Brass
Typical lead-time: 10-15 days
Most economical quantity: low to high volume ( 1+ identical pieces)

 

Photo Anodizing

 

Photo Anodizing is a process by which a partially anodized, photosensitized, aluminum alloy sheet is exposed and developed (similar to photographic film) to produce a black and silver image. The aluminum may also be dyed to produce multi-color images. The final step is to complete the anodizing process by sealing the aluminum to protect all of the images beneath the aluminum’s anodic layer. Photo Anodized nameplates are some of the most durable nameplates available, with approvals for many military, space, government, and industry applications. Also known as Metalphoto and Photo-Metal.

Process used to produce: Nameplates, Legend Plates, TagsOverlays, and Signs
Material(s):  Photosensitive Aluminum
Typical lead-time: 4-15 days
Most economical quantity: low to medium volume ( 1 to 1000 identical pieces)

 

Digital Printing

 

The Digital Printing process uses heat and pressure to fuse colored resins to a material. Also known as thermal transfer printing. This is the best process for short-run and fast printing on films (thin plastics) offers good durability. Additional protection from UV, chemicals, and/or abrasion can be obtained with overlamination.

Process used to produce: Decals, Overlays, Signs, Legend Plates, and Nameplates
Material(s):  Vinyl, Polycarbonate Film, Polyester
Typical lead-time: 2-7 days
Most economical quantity: low to medium ( 1 - 1000 identical pieces)

 

Screen Printing

 

In the Screen Printing process, a squeegee is used to force ink through a selectively masked fabric screen that is used as a stencil. Screen Printing provides the most vivid, color-fast image of all printing types and offers good durability. Additional protection from UV, chemicals, and/or abrasion can be obtained with overlamination. Also known as silk screening.

Process used to produce: Nameplates, Decals, Overlays, and Signs
Material(s):  Vinyl, Polycarbonate Film, Polyester, Aluminum, Brass, Stainless Steel, and others
Typical lead-time: typically 10-15 days
Most economical quantity: medium to high volume ( 250+ identical pieces)

 

Flexographic Printing

 

Flexographic Printing is a roll to roll (or web) process which uses flexible, photo polymer, raised-image printing plates wrapped around cylinders to transfer fast drying inks to a substrate. Also known as Flexography or Flexo printing.

Process used to produce: Roll Labels
Material(s):  Paper
Typical lead-time: 10-15 days
Most economical quantity: medium to high volume ( 250+ identical pieces)

 

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The information contained on this page and on this web site is intended to give our customers a better understanding of The Cutting Edge’s products and services, and is for general use only. Specific questions regarding applications, specifications, and capabilities of The Cutting Edge should be directed to our customer service department. No warranties are expressed or implied.

 

The Cutting Edge®   4843 North Ridge Road, Perry, Ohio 44081
Phone: 800-962-2376 (440-259-2581)   Fax: 800-453-2441 (440-259-2580)
Email: sales@cuttingedgeinc.com

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